![preform llc preform llc](https://cdn.shopify.com/s/files/1/2547/9892/products/100639W.png)
And – when needed – its ground-level design provides maximum safety.
![preform llc preform llc](https://i.ytimg.com/vi/SSYAE8bTlSo/maxresdefault.jpg)
Its very high level of availability requires minor interventions from operators. In addition, in terms of preform integrity, the handling via EasyFEED is extremely efficient and provides good quality preforms to the blow moulder. In terms of machine availability, they are running above 98%, with a mean time between failures (MTBF) that is more than three hours: this is a big improvement to anything we have seen in the past. “We have seen large gains with the two EasyFEED solutions. With output speeds up to 82,000 bottles per hour, Sidel EasyFEED is optimal for PET water bottle producers like Niagara Bottling LLC, who need to combine very high-speed production lines with ultra-light PET bottles handling, while increasing the availability of their lines.
![preform llc preform llc](https://cdn.shopify.com/s/files/1/2547/9892/products/126689_800x.png)
That would not have been possible with a traditional preform feeder, so we are really happy with this achievement.” In a line like the one embedding EasyFEED and the Sidel Super Combis, this translates to 2 million cases per year of extra productivity. As a result, we have seen OEE (Overall Equipment Effectiveness) improvements, which are worth about 2% more produced bottles per year according to our estimations. This patented technology ensures operators’ safety and overall easier operations by significantly reducing the footprint and the height for preform infeed.īill Hall, Executive Vice President of Manufacturing at Niagara Bottling LLC, comments, “By keeping operations at ground level, removing the impact of gravity from the feeding process, and using motorised, food-grade brush belts – to move the preforms into the blow moulder – the EasyFEED preform feeder ensures greater control over the production.
![preform llc preform llc](https://i.ytimg.com/vi/gt3792RSz0k/maxresdefault.jpg)
Instead of traditional gravimetric infeed rails, the preforms are driven by two motorised, food-grade brush belts up to the infeed blowing wheel, contributing to keep the level of preform integrity very high. Positioned at the edge of a rotating table and supported by the neck flange, the preforms are moved onto a rail by a filtered airflow. They are then sorted and vertically driven into the bowl of a rotary unscrambler. From the hopper, the preforms are lifted by an elevator column to only 2.5 metres. Starting point of the new complete line at Niagara’s plant is Sidel’s EasyFEED, an innovative, compact and safe ground-level preform feeder for PET lines. Greater availability and efficiency to boost productivity This choice is proving key to deliver higher performance and safety, while increasing cost efficiency.
#Preform llc install#
Grounded on the fact that the PET bottled water market in the US is expected to grow by a CAGR (compound annual growth rate) of 3% year on year between 20, the company decided to rely on its long-standing business relationship with Sidel and install a new complete PET line to enlarge its production capacity to answer consumers’ demand. Niagara Bottling LLC, with more than 50 years of business experience, has based its success in the water market on offering customers a high-quality product, which is safe and has a great taste profile.